Environment

Diablo Canyon Unit 2 shut down for refueling. Get an inside look at the nuclear power plant

Diablo Canyon nuclear power plant is in the midst of a routine refueling and maintenance outage — and that means the facility is buzzing with more activity than usual.

On April 7, PG&E shut down Unit 2 to refuel the reactor, a process that lasts about a month, according to PG&E spokesperson Suzanne Hosn. The process also includes maintenance work on the massive turbine that generates power for millions of California homes.

Meanwhile, Unit 1 continues to generate electricity at the plant, Hosn said.

A technician works inside the Unit 2 turbine during a refueling outage at Diablo Canyon nuclear power plant in April 2024.
A technician works inside the Unit 2 turbine during a refueling outage at Diablo Canyon nuclear power plant in April 2024. Joe Tarica jtarica@thetribunenews.com

PG&E refuels each of the twin reactors once every 18 to 20 months, but this outage is unique, as PG&E is also performing extra inspections on the reactor as part of its license renewal process.

“This outage is three outages worth of work,” director of outage planning and execution Erik Werner said.

The U.S. Nuclear Regulatory Commission is reviewing PG&E’s application to renew the plant’s operating license for another 20 years, a process that could take about two years. The California Public Utilities Commission allowed PG&E to keep operating the plant five years past its originally scheduled closure dates because not enough clean energy had been procured in the state to replace it.

The power plant generates 9% of California’s electricity and 17% of the state’s carbon-free electricity.

A door opens into the Diablo Canyon nuclear power plan turbine building during the Unit 2 refueling outage in April 2024.
A door opens into the Diablo Canyon nuclear power plan turbine building during the Unit 2 refueling outage in April 2024. Joe Tarica jtarica@thetribunenews.com

PG&E temporarily hired about 1,000 extra workers to service the plant during the outage, bringing Diablo’s staff size to 2,300 employees, Hosn said.

PG&E hired local staff where possible, “however, some short-term projects require special training, qualifications and skill sets – in those instances, traveling teams are brought in from out of the area,” Hosn said in a statement.

Parts and equipment fill the floor of the Diablo Canyon nuclear power plant turbine building during Unit 2’s refueling outage in April 2024.
Parts and equipment fill the floor of the Diablo Canyon nuclear power plant turbine building during Unit 2’s refueling outage in April 2024. Joe Tarica jtarica@thetribunenews.com

What happens during a refueling outage?

The plant is powered by its two nuclear reactors, but it generates electricity through much more mundane means: by heating water to produce steam, which spins the turbines that drive the rotating shaft that generates electricity that can be sent to the grid.

During a refueling outage, all 193 fuel assemblies in the Unit 2 reactor are “removed from the reactor vessel and transported to a spent fuel pool,” Hosn said. “These pools are 40 feet deep and are concrete and steel-lined structures built into bedrock. Multiple safety systems ensure cooling is continuously provided during operations.”

Each nuclear reactor in the Diablo Canyon nuclear power plant includes 193 fuel assemblies.
Each nuclear reactor in the Diablo Canyon nuclear power plant includes 193 fuel assemblies. Josh Ernstrom

While the reactor is empty, PG&E performs routine maintenance on Unit 2 — from the reactor to the turbine building.

That includes inspecting a wide variety of equipment and replacing parts as needed, according to Hosn.

This refueling outage came with extra work, however, because PG&E must perform about 200 license renewal inspections of the plant during the refueling outage, Werner said.

“Inspections include ultrasonic and visual inspections of tank interiors, welds and components. We also perform cable insulation testing and visual inspections of normally inaccessible concrete,” Hosn said.

Parts and equipment fill the floor of the Diablo Canyon nuclear power plant turbine building during Unit 2’s refueling outage in April 2024.
Parts and equipment fill the floor of the Diablo Canyon nuclear power plant turbine building during Unit 2’s refueling outage in April 2024. Joe Tarica jtarica@thetribunenews.com

Once the maintenance is complete, two-thirds of the old fuel assemblies re-installed in the reactor along with one-third new fuel.

“We’re refueling the gas tank,” Werner said.

The next refueling outage is scheduled for Unit 1 in spring 2025, Hosn said.

This is Unit 2’s 24th refueling outage, the same number that Unit 1 has undergone, too, Hosn said.

Workers at Diablo Canyon nuclear power plant train in the facility’s simulated operations center in April 2024.
Workers at Diablo Canyon nuclear power plant train in the facility’s simulated operations center in April 2024. Joe Tarica jtarica@thetribunenews.com
Water from Diablo Canyon nuclear power plant’s once-through cooling system pours into Diablo Cove in April 2024.
Water from Diablo Canyon nuclear power plant’s once-through cooling system pours into Diablo Cove in April 2024. Joe Tarica jtarica@thetribunenews.com
The Unit 1 turbine at Diablo Canyon nuclear power plant in April 2024.
The Unit 1 turbine at Diablo Canyon nuclear power plant in April 2024. Joe Tarica jtarica@thetribunenews.com
The Unit 1 turbine at Diablo Canyon nuclear power plant in April 2024.
The Unit 1 turbine at Diablo Canyon nuclear power plant in April 2024. Joe Tarica jtarica@thetribunenews.com
The turbine for Unit 1 at Diablo Canyon nuclear power plant in April 2024.
The turbine for Unit 1 at Diablo Canyon nuclear power plant in April 2024. Joe Tarica jtarica@thetribunenews.com
Workers walk through the Diablo Canyon nuclear power plant turbine building during Unit 2’s refueling outage in April 2024.
Workers walk through the Diablo Canyon nuclear power plant turbine building during Unit 2’s refueling outage in April 2024. Joe Tarica jtarica@thetribunenews.com
Parts are laid out on the floor of the Diablo Canyon nuclear power plant turbine building during Unit 2’s refueling outage in April 2024.
Parts are laid out on the floor of the Diablo Canyon nuclear power plant turbine building during Unit 2’s refueling outage in April 2024. Joe Tarica jtarica@thetribunenews.com
Diablo Canyon nuclear power plant in April 2024.
Diablo Canyon nuclear power plant in April 2024. Joe Tarica jtarica@thetribunenews.com
A corridor of lockers leads to the turbine building at Diablo Canyon nuclear power plant.
A corridor of lockers leads to the turbine building at Diablo Canyon nuclear power plant. Joe Tarica jtarica@thetribunenews.com
Parts and equipment fill the Diablo Canyon nuclear power plant turbine building during Unit 2’s refueling outage in April 2024.
Parts and equipment fill the Diablo Canyon nuclear power plant turbine building during Unit 2’s refueling outage in April 2024. Joe Tarica jtarica@thetribunenews.com
A corridor of lockers leads to the turbine building at Diablo Canyon nuclear power plant.
A corridor of lockers leads to the turbine building at Diablo Canyon nuclear power plant. Joe Tarica jtarica@thetribunenews.com
A door opens into the turbine building at Diablo Canyon nuclear power plant.
A door opens into the turbine building at Diablo Canyon nuclear power plant. Joe Tarica jtarica@thetribunenews.com
Massive breakwater structures protect the intake cove at Diablo Canyon nuclear power plant.
Massive breakwater structures protect the intake cove at Diablo Canyon nuclear power plant. Joe Tarica jtarica@thetribunenews.com
Jeff Lewis, former head of public relations at Diablo Canyon nuclear power plant, descends to the spent fuel storage area on Dec. 12, 1999. Uranium fuel rods are stored in the blue pool until the cool enough to move to dry casks.
Jeff Lewis, former head of public relations at Diablo Canyon nuclear power plant, descends to the spent fuel storage area on Dec. 12, 1999. Uranium fuel rods are stored in the blue pool until the cool enough to move to dry casks. Jayson Mellom The Tribune
The twin containment domes at Diablo Canyon nuclear power plant.
The twin containment domes at Diablo Canyon nuclear power plant. Joe Tarica jtarica@thetribunenews.com
Power lines run above the dry cask storage facility, which holds spent fuel from Diablo Canyon nuclear power plant. In the foreground is the plant’s fresh-water reservoir.
Power lines run above the dry cask storage facility, which holds spent fuel from Diablo Canyon nuclear power plant. In the foreground is the plant’s fresh-water reservoir. Joe Tarica jtarica@thetribunenews.com
Parking lots at Diablo Canyon nuclear power plant were full in April 2024 during a refueling outage for the No. 2 reactor.
Parking lots at Diablo Canyon nuclear power plant were full in April 2024 during a refueling outage for the No. 2 reactor. Joe Tarica jtarica@thetribunenews.com

This story was originally published April 28, 2024 at 5:00 AM.

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Stephanie Zappelli
The Tribune
Stephanie Zappelli is the environment and immigration reporter for The Tribune. Born and raised in San Diego, they graduated from Cal Poly with a journalism degree. When not writing, they enjoy playing guitar, reading and exploring the outdoors. 
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